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Chip Manufacturing · Topic 13 of 16

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Chip ManufacturingLesson 13 of 16

Wafer test

Testing each die on the wafer before it's cut out.

What you’ll learn

  • What wafer sort does
  • Why test before dicing
  • How bad dies are marked

Why it matters

Testing early avoids spending packaging cost on dead chips.

Explanation

In wafer test (wafer sort), a probe card contacts each die's pads and runs electrical tests. Failing dies are recorded so they can be discarded after dicing.

This screens out defects before the expensive packaging steps.

Visual explanation

A probe card touching down on each die across the wafer, building a pass/fail map.

Key terminology

Wafer sort
Electrical test of dies on the wafer.
Probe card
The fixture that contacts die pads.
Bin
A category assigned by test results.

Example

A die that fails at-speed tests is binned as bad and not packaged.

Common mistakes

Real-world application

Speed binning at test sorts otherwise-identical CPUs into different products.

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Wafer test

Up next

Dicing

Chip Manufacturing

Cutting the wafer into individual dies.

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