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Chip Manufacturing · Topic 11 of 16

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Chip ManufacturingLesson 11 of 16

Metallization

Wiring the transistors together with layers of metal interconnect.

What you’ll learn

  • What interconnect does
  • The damascene copper process
  • Why many metal layers exist

Why it matters

Transistors are useless until connected; interconnect increasingly limits performance.

Explanation

Metallization builds the wiring that links transistors into circuits. Modern chips use copper deposited into etched trenches and vias (the damascene process), separated by insulating dielectric, then planarised by CMP.

Advanced chips stack 10–20+ metal layers, from fine local wires to thick global power lines.

Visual explanation

Stacked metal layers connected by vertical vias, sitting above the transistor layer.

Key terminology

Interconnect
The metal wiring linking devices.
Via
A vertical connection between metal layers.
Damascene
Filling etched trenches with copper, then polishing back.

Example

A signal may travel up through several vias and metal layers to cross the chip.

Common mistakes

Real-world application

Interconnect resistance/capacitance (RC delay) is a major limiter at advanced nodes.

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Metallization

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Metrology & inspection

Chip Manufacturing

Measuring dimensions and finding defects at every critical step.

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