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Step 6 of 17Wafer fabrication (front-end)

Deposition

Adding thin films of material.

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At a glance

Inputs

  • Wafer
  • Precursor gases or sputter targets
  • Vacuum / controlled ambient
ProcessDeposition

Outputs

  • Wafer with a new thin film of defined thickness and composition

What is it?

Adding thin films of conductors, insulators, or semiconductors onto the wafer surface — by chemical vapour deposition (CVD), physical vapour deposition (PVD), or atomic-layer deposition (ALD).

Why is it needed?

Every layer of a chip — dielectrics, barrier metals, gate materials — is built by deposition. Film thickness and conformality directly set device dimensions and reliability.

How does it work?

CVD reacts gas-phase precursors on the hot wafer to grow a film; PVD (sputtering/evaporation) physically transports atoms from a target to the wafer; ALD grows films one atomic layer at a time for ultimate thickness control.

The method is chosen for the material, the required conformality (coverage of steep features), and thickness precision.

Critical parameters

  • Film thickness
  • Uniformity
  • Conformality / step coverage
  • Stress
  • Composition

Typical defects

  • Voids and seams
  • Poor step coverage
  • Particle inclusion
  • Film stress cracking

Equipment involved

  • CVD reactors
  • PVD sputtering tools
  • ALD reactors

Materials involved

  • Precursor gases
  • Sputter targets (e.g. Ti, Ta, Cu)
  • Dielectric sources

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Related research

  • Area-selective ALD
  • Conformal fills for high-aspect-ratio 3D structures
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