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Step 16 of 17Test & assembly (back-end)

Packaging

Protecting and connecting the die.

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At a glance

Inputs

  • Known-good die
  • Package substrate / leadframe
  • Bond wires or bumps
  • Mold compound
ProcessPackaging

Outputs

  • Packaged chip with external terminals

What is it?

Mounting the die in a package that protects it, connects it electrically to the outside world, and helps remove heat — from simple wire-bonded packages to flip-chip, 2.5D, and 3D stacks.

Why is it needed?

The bare die is fragile and its pads are microscopic. Packaging provides mechanical protection, usable electrical terminals, and a thermal path. Advanced packaging is now a key lever for performance where transistor scaling slows.

How does it work?

The die is attached to a substrate or leadframe, then connected — by wire bonding to pads, or by flip-chip bumps to the substrate — and usually encapsulated (molded) for protection.

Advanced schemes integrate multiple dies: interposers (2.5D), stacked dies and through-silicon vias (3D), chiplets, and high-bandwidth memory (HBM).

Critical parameters

  • Thermal resistance (θ_JA)
  • Interconnect reliability
  • Warpage
  • Signal/power integrity

Typical defects

  • Delamination
  • Bond/bump failures
  • Voids in underfill
  • Warpage-induced cracks

Equipment involved

  • Die bonder
  • Wire bonder
  • Flip-chip bonder
  • Molding equipment

Materials involved

  • Package substrate
  • Bond wire / solder bumps
  • Underfill
  • Mold compound

Related companies

  • Packaging & test
  • Materials
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Related research

  • Chiplets and heterogeneous integration
  • 2.5D/3D stacking and HBM
  • Panel-level packaging
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