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Step 8 of 17Wafer fabrication (front-end)

Lithography

Projecting the pattern — the pacing step of Moore's Law.

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At a glance

Inputs

  • Resist-coated wafer
  • Photomask / reticle
  • Exposure light (DUV or EUV)
ProcessLithography

Outputs

  • Patterned (developed) resist stencil on the wafer

What is it?

Optically projecting each layer's pattern from a mask onto the resist-coated wafer, defining where features will be built. It is the step that sets minimum feature size.

Why is it needed?

Lithography is the pacing technology of scaling: resolution here determines how small transistors can be, and it is repeated for every patterned layer of the chip.

How does it work?

A scanner/stepper projects the mask pattern, usually demagnified, onto the resist, repeating field by field across the wafer. Resolution improves with shorter wavelength and higher numerical aperture (Rayleigh: resolution ≈ k₁·λ/NA).

Deep-ultraviolet (193 nm) light with immersion and multi-patterning served for years; extreme-ultraviolet (EUV, 13.5 nm) now enables the smallest features. Exposed resist is then developed into a stencil.

Critical parameters

  • Wavelength (λ)
  • Numerical aperture (NA)
  • Overlay / alignment accuracy
  • Depth of focus
  • Dose

Typical defects

  • Overlay misalignment
  • Line-edge roughness
  • Bridging / necking of features
  • Defocus blur

Equipment involved

  • DUV scanner
  • EUV scanner
  • Mask aligner
  • Track (coat/develop)

Materials involved

  • Photomask / reticle
  • Developer
  • Pellicle

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Related companies

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Related research

  • High-NA EUV
  • Multi-patterning and computational lithography
  • Directed self-assembly
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