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Step 13 of 17Wafer fabrication (front-end)

Interconnect

Wiring the transistors together.

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At a glance

Inputs

  • Wafer with completed transistors
  • Dielectric and barrier films
  • Copper
ProcessInterconnect

Outputs

  • Wafer with multilevel metal interconnect

What is it?

Building the multilevel metal wiring (typically copper, with barrier and dielectric layers) that connects millions to billions of transistors into working circuits.

Why is it needed?

Transistors are useless without wiring. Modern chips stack many metal layers; as features shrink, interconnect resistance and capacitance (RC delay) increasingly limit speed and power, so materials and geometry matter enormously.

How does it work?

The dominant scheme is copper damascene: trenches and vias are etched into a dielectric, lined with a diffusion barrier, filled with copper, and then CMP removes the overburden — repeated for each metal level.

Low-κ dielectrics between wires reduce capacitance; barrier layers stop copper from diffusing into the silicon.

Critical parameters

  • Line resistance
  • Interconnect capacitance (RC delay)
  • Via reliability
  • Electromigration lifetime

Typical defects

  • Voids in vias/lines
  • Electromigration failures
  • Barrier discontinuity
  • Dielectric breakdown

Equipment involved

  • Electroplating tools
  • PVD/CVD for barriers and seed
  • CMP polishers

Materials involved

  • Copper
  • Barrier metals (Ta/TaN)
  • Low-κ dielectrics

Related companies

  • Equipment
  • Materials
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Related research

  • Alternative interconnect metals (Co, Ru)
  • Air-gap and ultra-low-κ dielectrics
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