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Packaging · Topic 5 of 14

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PackagingLesson 5 of 14

Electrical connections

How a die's tiny pads are wired to the package and out to the board — wires, bumps, and balls.

What you’ll learn

  • The chain of connections from die to board
  • The two main die-to-package methods
  • How connection choices affect speed and count

Why it matters

Every signal and every watt into a chip travels through these connections; they set how fast and how many.

Explanation

Electricity travels from the die all the way to the board through a chain: die pad → die-to-package connection → substrate routing → package pins or balls → the board.

There are two main ways to connect the die to the package. Wire bonding runs thin wires from pads at the die's edge to the substrate. Flip chip flips the die face-down onto an array of tiny solder bumps covering its whole face.

The method matters: wire bonds are cheap but limited in count and add electrical inductance; flip-chip bumps give far more connections and shorter, faster paths. From the substrate, solder balls (as in a BGA) connect the package to the board.

Visual explanation

diebumpsubstrateballboard (PCB)die pad → bump → substrate → ball → board
The connection chain: die pad → wire or bump → substrate → solder ball → board.

Key terminology

Bump
A tiny solder ball on the die's face, used in flip chip.
Ball (BGA)
A solder ball under the package that connects it to the board.
Inductance
An electrical property that limits high-speed signals; longer wires have more of it.

Example

A high-speed processor uses flip-chip bumps for the die and a ball grid array (BGA) to reach the board.

Common mistakes

Real-world application

The shift from wire bonding to flip chip was driven by the need for more connections and higher speed in CPUs and GPUs.

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Electrical connections

Up next

Wire bonding

Packaging

Connecting die pads to the package with fine metal wires.

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